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MilkMitra (दुग्धसारथी) — IoT-based Bulk Milk Cooler monitoring, live and in production today.

A PRODUCTIZED PLATFORM, NOT A ONE-OFF PROJECT

MilkMitra — Real-Time Intelligence for Every Bulk Milk Cooler You Run

Dairy cooperatives lose milk quality and revenue the moment a BMC drifts out of its safe temperature band overnight, with nobody watching. MilkMitra is the platform we built to close that gap — deployed today across live collection centres, not a concept on a slide.

ESP32 IoT Wi-Fi / OTA ASP.NET Core SQL Server Cloud Dashboard SSL Encrypted
MilkMitra (दुग्धसारथी) BMC Data Logger installed on-site, with IN and OUT electromagnetic flow meters and gateway wiring at a live dairy collection centre

Live installation — data logger, IN/OUT flow meters & gateway

View Live System
  Live IoT Product  —  दुग्धसारथी  MilkMitra  —  Powered by PMITS

The Problem

Milk temperature excursions, compressor failures, and unlogged CIP cycles at a BMC site are almost always discovered the next morning — by a manual log check, or worse, by a lab test on milk that has already been compromised. Paper registers and disconnected spreadsheets give dairy cooperatives no way to catch a problem while it is still happening, and no defensible audit trail when FSSAI or Dairy Board inspectors ask for one.

The Solution

MilkMitra (दुग्धसारथी) is a live, deployed IoT platform for monitoring Bulk Milk Coolers at dairy collection centres, cooperative societies, and chilling plants. A purpose-built ESP32 data logger — housed in an IP67 polycarbonate enclosure — is installed at each BMC site and continuously records milk temperature via a food-grade PT-100 sensor (accuracy ±0.2°C), dual compressor status (CMP-1 & CMP-2), agitator operation, CIP cleaning cycles, power & generator status, and tank milk volume via IP65/IP68 electromagnetic in-flow & out-flow meters. Data streams to a centralised cloud server over Wi-Fi in real time, with an 8-hour battery backup ensuring logging continues through power failures.

The web-based management portal — desktop, tablet, and mobile — gives every role the view it needs: CEOs see all sites, Site Heads see only their own, and field officers monitor on the go. Threshold breaches raise an on-screen, timestamped alarm the moment they happen — not the next morning.

Tank Milk Temperature
Compressor 1 & 2 Status
Agitator Status
Power / Generator Supply
CIP Cleaning Cycle
Power Calculation (V/A)

Key Capabilities

  • Live monitoring: milk temperature, CMP-1 & CMP-2 status, agitator, CIP, power & generator
  • PT-100 food-grade sensor (±0.2°C) + IP65/IP68 electromagnetic flow meters (±0.5 accuracy)
  • 8-hour battery backup — continuous data capture through power failures
  • Non-volatile local storage (2 years minimum) + cloud server retention (5 years)
  • Role-based access: CEO (all sites) → Site Head (own sites) → Field officer (mobile)
  • OTA firmware updates & WVS remote parameter configuration — zero site visits
  • MIS reports, graphical trend analysis & downloadable data in CSV / JSON
  • Compliant with FSSAI, National Dairy Board, ISO 5708 & NABL-calibrated standards

Technology & Compliance Specification

Sensor accuracy
Food-grade PT-100, ±0.2°C
Flow measurement
IP65/IP68 electromagnetic in/out meters, ISO 5708 conformant
Power resilience
8-hour battery backup — logging continues through outages
Data retention
2 years minimum on-device, 5 years on cloud server
Firmware updates
Over-the-Air (OTA) via Wireless Value Set — zero site visits
Compliance
FSSAI, National Dairy Board, ISO 5708, NABL-calibrated sensor standards
Live at dugdhasarathi.ai.in — serving dairy collection centres across Gujarat with real-time BMC intelligence, FSSAI-compliant data logging, and zero-touch OTA fleet management.

"Before MilkMitra, we had no visibility into what was happening at our collection centres overnight. Temperature excursions were discovered only the next morning — by which point the milk was already compromised. Pushtimarg IT Solutions built a system that watches every BMC around the clock and alerts us the moment anything drifts. The OTA update feature means our field hardware stays current without a single engineer visit. It has fundamentally changed how we manage milk quality across our network."

CEO / Operations Head Dairy Cooperative — BMC Monitoring Project
Read the full MilkMitra case study →

DEPLOY MILKMITRA AT YOUR COLLECTION CENTRES

Get a live demo of MilkMitra on your own BMC data, with our team on the call.

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